How to make..Dashboard round button covers

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How to make..Dashboard round button covers

Postby Jamie N » Sat 18.05.2019, 15:58

Apparently these little covers are occasionally needed but difficult to source, fortunately they are very very easy to replicate, so here is one way...

Find a small piece of solid plastic or even a bit of hardwood for the backing, needs to be about 4mm thick, draw a circle on it and sand it down
to the size required (approximately19mm across the middle) ,drawing around a UK 5p will give you the exact line you need to sand it to, I used
the Angle grinder with a sanding flap disc on lowest speed, as long as you have a good eye its perfectly round enough and to size in no time at all,
just make sure you keep your good eye and wear protection!!! ;-) .

For the finished top you can use a whole multitude of choices, many breaker cars will have something that's very close to the finish you need, even
some household items will have a surface finished very similar, if you look at the Elan triangle bit that sits over the door mirror screws you will
see a finish that's suitable for the job, so if you had say a broken one of those that would be ideal, but that type of surface finish is extremely
common to find.

Once you have the material all you do it cut a rough circle slightly larger than your backing and then superglue both together, once its bonded
just take the edges down to level with the backing part, maybe go round the very edge with a bit 1k grade wet or dry just to smooth it,
take it to the dash and pop it in place. If your backing part is a different colour give it a bit satin black.

I should really have made a video just to show how easy these are to make, honestly it kids stuff. :cheers:

Image

Image

Image
Again hard to capture in a picture but they are a pretty good match, and how much to make? :lol:
Image
Monaco S2 #406

https://youtu.be/MGiyiIFjUew Rubbery stuff.
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Re: How to make..Dashboard round button covers

Postby Rambo » Sat 18.05.2019, 16:14

Probably about £19.95 profit on each one :lol:

https://rover.ebay.com/rover/0/0/0?mpre ... 2679075352
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Re: How to make..Dashboard round button covers

Postby dapinky » Sat 18.05.2019, 19:45

Pretty much what I suggested in the other thread - I don't need any, otherwise I'd have made some this way ages ago, and probably wouldn't have even mentioned it as it's all easy(ish) stuff....
Dave

Just the one now, but this one's mine! - and it will be finished eventually..... - but also temporary custodian of a project until it is finished enough for Angie to drive it


...oh, and a 2006 Freelander destined for the jungles of The Gambia - 4500 miles across roads, desert and tracks - what could possibly go wrong?
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Re: How to make..Dashboard round button covers

Postby Jamie N » Sat 18.05.2019, 20:24

Absolutely Dave, dead easy, all they are is a backing that can be made from almost anything, a Gaviscon tablet coated with superglue
and left to solidify would even work :-D , as long as you cover the backing with something approximating the dash material its all you need.

I haven't checked but possibly there could be a flap of dash material tucked around the edges or back that could be cut off and used if you
wanted it absolutely the same, you only need a very small bit to make 3 covers.
Monaco S2 #406

https://youtu.be/MGiyiIFjUew Rubbery stuff.
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Re: How to make..Dashboard round button covers

Postby Simon_P » Sat 18.05.2019, 20:30

Great Jamie, You've got the job.
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