MattDon wrote:im not sure what exactly is wrong with the gearbox, i was told it has collapsed, all i can tell you is something let go and while i still had drive id say it was only just, and there was a god awful spinning grinding and banging.
Following on from owentec's comments, I'd want to take the gearbox end cover off and see if the nut(s) have come loose/off. It may be possible to re-press fifth gear, tighten it all up and see if it works OK. This can be done with the gearbox in situ. Only problem with this is the large 32mm nuts are not re-usable, so it may take a little while (a week) to obtain them. I've got some landing on Tuesday for the S2 which is jammed in fifth.
im torn at the moment, basicly i could take out the gearbox from my other car and swap them over, with a labour cost (if i can get the old one out for free) is £460, which isnt too bad but i also have the front wishbones to replace as the front ones are likely to go at any moment, and the rear brakes to sort out which will fail an mot which is due in december, and around £600 in my elan fund (which is where any cash i have goes), the other option is to get everything done in one go i wont list it all again but basicly everything bar the chassi and body will have been replaced. only two realy issues with that idea and thats the cost (although id save on the gearbox as the engine is coming out anyway) and getting everything ready in time, I dont have another car. the things i need to sort before i can do this are esm chip so i can go closed loop, 12psi wastegate (turbo needs to be sent to turbo dynamics) and idealy these front wishbones from bob, but im not sure what time scale he's looking at and i imagine i can always temporarily fit my s2 wishbones. And if your math is any good you can see my favored option involes me magicing a wad of cash from somewhere. option c is to get the car back to my place and see what i can achieve but theres also the issue of time scale and the fact that i dont have a drive at the moment, or atleast no tarmac on it, and then theres working on a car outside in september, unless i can move the green car out.
I could be wrong about this Matt but it seems the first priority is having a car that you can drive safely and will pass MOT. You can do all the rest of the mods when funds/time allow.
If the gearbox could be fixed as outlined above then you don't need to remove gearbox from scrap car and pay to have it swapped into yours. Given that sooner or later you're going to have to hoik the engine/gearbox to do the rest of the mods, doing it now seems a waste of 460 squids.
Then if I read correctly, you need to swap the front wishbones for the S2's and sort the rear brakes. I haven't done front wishbones but, reading the service notes, it doesn't look too hard. Maybe others who've done it would comment.
The rear brakes aren't too bad as long as you have the piston locator ring press tool (which I do thanks to BB). They just need care on re-assembly so as not to nip the sliding pin seals.
Left a message on your answerbone the other day but got no reply. I'm about 120 miles away and could help on weekends but booked pretty solid for the next couple of weeks Mon-Fri.
Not an expert with a spanner but not a numpty either. Just ask.
2p