Chassis , suspension, front and rear brakes refurbishment.

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Chassis , suspension, front and rear brakes refurbishment.

Postby Mike_H » Fri 03.02.2006, 10:47

G'day everybody,

After my Elan arived in New Zealand with damage to the sump, prongeron and downpipe . I decided to do all the repairs myself and as it was going to be off the road for quite some time I decided to do a few more little jobs while I was at it.

This is a list of the work I have done over the last 4 months,

I started with replacing the downpipe , prongeron and the oil sump .I then removed the cooling fans and repainted the covers and the front antiroll bar was stripped to bare metal and repainted with POR 15.

The front brake calipers were stripped and replated in gold passivate then new seals were fitted along with new Red Dot slotted discs and pagid blue pads.

Next I removed the rear suspension and started to strip everything down to bare metal . The lower wishbones were in quite good condition really with just a bit of surface rust but nothing deep .

I then repainted the lower wishbones , the top arms, the strut and springs and the antiroll bar with 3 coats of black POR 15 .The chassis was repainted with grey POR 15.

The rear discs were also reskimmed to take out the surface rust . They actually mic'd up at 12.70mm thick before I skimmed them which is amazing that they are nearly 15 years old and probably started out measuring 12.75mm.

The rear calipers were already replated in gold passivete about 3 years ago so I just regreased the sliding pins.

I have just refitted everything back together and fitted front and rear S/S braded hoses too . I have bled the system 2 times but there is still a bit of air trapped so I'll have another go tomorrow .

Its been a lot of hard work and very time consuming but I'm sure it is all been worth it . I can't wait to drive it again but it won't be long now. :D

I will try to add a few pictures for you all to see .

Happy Elaning everone Mike.
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Pictures

Postby Mike_H » Fri 03.02.2006, 10:55

Hopefully here are a few pictures.
Attachments
front brake.JPG
front brake.JPG (82.08 KiB) Viewed 5244 times
chassis 2.JPG
chassis 2.JPG (49.38 KiB) Viewed 5244 times
chassis 1.JPG
chassis 1.JPG (58.05 KiB) Viewed 5244 times
Last edited by Mike_H on Wed 29.10.2008, 09:03, edited 2 times in total.
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Postby Sy V » Fri 03.02.2006, 10:56

Great work Mike, well done.
Looking forward to seeing some pictures...
Image

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Pictures.

Postby Mike_H » Fri 03.02.2006, 11:01

Some more,
Attachments
sump.JPG
sump.JPG (68.84 KiB) Viewed 5240 times
sus 2.JPG
sus 2.JPG (74.61 KiB) Viewed 5240 times
sus 1.JPG
sus 1.JPG (68.89 KiB) Viewed 5239 times
rear sus.JPG
(82.64 KiB) Downloaded 57 times
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Postby Dave M » Fri 03.02.2006, 13:20

Wow! Beautiful work, Mike. The car looks wonderful. The brake hardware and the chassis in particular.

Hopefully she'll be back on the road soon - and I know you'll have a great big smile on your face. :wink:
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Postby muley » Fri 03.02.2006, 14:30

Mike,

The car looks superb. What is this POR15 paint about which you speak? Please advise manufacturer if poss.

We are planning a trip to 'the Mainland' early 2007 - I might drop by and scrounge a cup of coffee - you have been warned.

Take care

Jim
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Postby Doc Fizzix » Fri 03.02.2006, 19:49

Got to love that clean look :D
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Postby Houdini » Fri 03.02.2006, 20:08

8) Fantastic work, it looks really clean!

So if your not doing anything, and want to pop over to the states for a while, I could sure use a someone to detail my car as well. :D
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Postby F1 LOTUS » Fri 03.02.2006, 20:53

Houdini wrote:8) Fantastic work, it looks really clean!

So if your not doing anything, and want to pop over to the states for a while, I could sure use a someone to detail my car as well. :D


:goodposting: ...and while you're over here could you make mine look like a 'bought one' too?

Good job 8)
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Postby DeeAitch » Fri 03.02.2006, 21:00

That POR 15 stuff is the Bizz. Some of the local TVR boys swear by it and it does look great but seems a pain to apply - look here http://www.frost.co.uk/how_do_i.asp#4
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Postby Dico » Fri 03.02.2006, 21:32

Nice work Mike.
Too much time on your hands since you retired out there eh? :wink:

Is that the gold passivate finish on your rear clipers you had done in stockport, or have you had them done again since?
4+ hours stuck in a damp bucket seat with a mad Irishman at the wheel - Deep joy!!!!
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Postby Mike_H » Sat 04.02.2006, 06:50

Thanks for all the praises guys :oops:

Muley have a look at this link for POR15 http://www.por15.com/
Its really good stuff and it will not crack like powder coating does . You do have to spend time to prepair the metal properly first but I think if a jobs worth doing then...

Let me know when are coming over to the mainland and I will put the kettle on :lol:

Paul the rear calipers were done in Stockport about 3 years ago and they still look pretty good .

Don't know what I am going to do with myself once all work on the Elan is finnished ? Maybe I will just have to go and drive it !! :lol:

Mike.
Last edited by Mike_H on Sat 05.08.2006, 01:00, edited 1 time in total.
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Postby Andy C » Sat 04.02.2006, 07:40

Looking very nice mate. Good to know there are is another Elan hiding just over the otherside of the "ditch".
Andrew
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