by Paul.P » Fri 08.04.2005, 21:18
Well its been 1 step forward, 2 back this week. Installed all the front frame complete with new radiator & got the clamshell on when the top heatshield came back from platers, got the top & side bolt in but the akward bolt at the front would not thread in, so after an hr trying the options were a) to leave it out, b)remove clamshell & dis-assemble all the front again to see what was stopping bolt going in, c) remove wastegate manifold to see what was stopping bolt going in. After long discusion we decided to take option c) - BIG MISTAKE !. Snapped one of bolts holding lower heatshield on, then snapped 2 studs holding the manifold on, so removed manifold & eventually managed to drill & tap one broken bolt ( 2hrs ), managed to get top stud out with molegrips & stud remover, then the other stud decided to snap at the other end leaving just the threads in the turbo casing , now by this time i was pulling my hair out ( not an easy feat, for those who know me ! ), so that meant removing the turbo as well !. Actually got that off quite easy, without snapping anything, so now were halfway through drilling that out. 8 Hrs hard labour, & its in a lot more bits than when we started the day, & all because i wanted a chromed heatshield !. Makes one wonder sometimes ? [smiley=bonk.gif]
JPS M100 was built from bare chassis up to create one off M100 in the mould of JPS Team Lotus