Hello All,
I have not seen a Bailey Header tank close too, but I have studied several pictures of the unit. The one I have just finished is sloped at the bottom and not straight, so as to fit the contours of the body. the main part of the tank is constructed in 1 piece of aluminium tube with a wall thickness of 3.4 mm. A template has been made to ensure that all the mounting brackets and pipes line up with the existing fittings. I have studied the comments on the header tank main hose listed here:
((Nova tank has a 7/8" (22.23 mm) spout, but we increase this to 1" (25.40 mm) for the Lotus guy. He says this is due to the hoses swelling over time, so either he is 100% correct or he is forcing the original hose over the 1" connection !!))
I have opted for a hose size of 15/16" (24.00 mm) which splits the difference, as the original plastic bottle main pipe measure 7/8" (22.23 mm) The filler neck is a copy of the plastic bottle and takes the GM / Vauxhall yellow plastic cap rated at 1.2 Bar / 18 lbs. There is an optional 3/4" aluminium boss welded to the front with a sight glass to enable water checks whilst the cap is on and sealed.
I am going to Woody on Saturday morning to check the fit and have promised the next unit to Steve in Virginia, there will be several available for the end of next week. I will post picture of the finished unit fitted to Woodies car tomorrow with the final costs and the discounted cost to the members.
Regards
Steve
