Project Black Minor........bits......and pieces......

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Project Black Minor........bits......and pieces......

Postby simonbuk » Tue 28.03.2017, 16:52

Thought I'd start my own thread as have done a few, mostly minor, things to the Elan.

The most recent was fitting a new bonnet liner to the car. The original was already gone so had no worries there. I had included myself in the group buy as it would have been nice to have a tailored one with the Lotus logo but that group buy never seemed to happen.

I found a company on the great auction site in the sky that sold all sorts of sound proofing, insulation, heat protection, all for the motor trade. I purchased a roll of heat resistant and sound deadening material that came with the adhesive on one side and silver reflective stuff on the other. Having owned said material for some months i fitted it yesterday.

Found it easier obviously to make a template first and then cut it to shape as its a bit unwealdy to try and hold it up by yourself. Even the template was a little tricky as a large piece of cardboard was difficult to hold up and mark, then I tried pieces of paper but the slightest breeze meant it flapped about too much. Back to the cardboard idea and as the shape is symmetrical I made a template of half the shape and then just flipped it over. Somebody could probably make it a perfect professional fit with a bit more time and patience but its good enough for me !!

I also fitted some LED side lights yesterday too, definitely worth doing as 10 times better. I guess slightly pointless in my case as my car has some LED daylight running lights fitted (I think thats what the Americans call them ?!), but still worth it as the sidelights just looked slightly old and yellow when standard.

Of course the headlight motors have been repaired, both were continuing to carry on when the pod units were up. I decided to remove the demerara sugar type stuff from within with a kit from SJ's.

My number plate was a full size one and I wasn't happy with it as there seemed to be a lot of flex in it. I believe it had the standard fitting of the screws in the top left and right corner, this just seemed to let it swing in and out from the bottom. Out with the saw and trimmed it down, heavy duty velcro and much more solid.

Before I purchased it it already had some LED lights fitted, these come on with the ignition and go off when the headlights come on. There is also a delay when the ignition is turned off of a few seconds. Being a dark car I'm sure it has helped me be spotted far more easily. A lot of the roads I drive on are A roads/country roads with a lot of trees over hanging and quite often in the shade. I'm sure without these lights being there people wouldn't see me and pull out in front of me. Most moderrn cars seem to have them. Also had the rubber lip spoiler replaced which smartened it up a bit.

With the most recent MOT approaching I did a quick check of all the lights and remembering that when I was out at night recently one headlamp seemed to be bouncing up and down a bit. Upon inspection I found that one lamp could be pushed in a bit, reason being that one complete screw and spring were missing, also another spring was a complete mis-match and an ill fitting wood screw made an appearance somewhere. I bought one of Geoffs very comeprenhensive refurbishment kits and replaced every screw and spring, I still seem to have a lot left over !!

Having found the drivers window very rattly I had a look around inside the door (with the help of one of Tobys excellent online videos) and found a couple of loose bobbins. Window out, bobbins glued back, new rollers bought and greased. A big improvement, didn't feel like the car was going to fall to pieces when I slammed the door. When I tried to put it back the first time I damaged the old existing outside window trim, it was dried out and starting to crack so a new one was purchased. A bit of a fiddle to work out how it fitted but got there in the end, all back in and looking smart again.

Wanting to improve the brakes in the future I started with the braided brake hoses, gave it to my garage to replace as tired of scrabbling about on a concrete floor !! All went well until one of the rear brake lines would not come away so a new brake pipe on the rear as well. Might be my imagination but I'm sure it does feel slightly better on the initial press of the pedal, probably helped by new brake fluid as well I guess.

I'm sure all long standing members have done all of the above, maybe twice over on different cars, but its nice to get these little improvements out of the way to make it more enjoyable to drive.

Whats next ?

Got some of Jamies door seals to fit, also got to try and make a new header seal for the roof coupled with some of Jamies improved A pillar seals.

Got an Elan chip to fit but have shown great restraint in not fitting it until a brake upgrade has been completed, so maybe the all round PNM solution is on the horizon !

Time to get out and about now the suns out !! :burnout:
Attachments
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WP_20170328_15_38_54_Pro__1501543939_92.40.249.38.jpg
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WP_20170328_12_23_21_Pro__1501543886_92.40.249.38.jpg
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Last edited by simonbuk on Tue 01.08.2017, 00:35, edited 3 times in total.
Black S2 No.357
Aqua Blue S2 No.385
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Re: Project Black Minor........bits......and pieces......

Postby Rambo » Tue 28.03.2017, 17:08

Looking nice Simon.

But remember, don't get caught in Clemo and Dico project creep. Get out there and enjoy this lovely Spring weather. And don't forget Drive it day sometime in late April :burnout:
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Re: Project Black Minor........bits......and pieces......

Postby Saltire » Tue 28.03.2017, 22:56

Excellent work Simon. Did you have much of a problem with rusted screws on the sidelights? I'm about to tackle mine, but the one screw I've tried is pretty unyielding.
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Re: Project Black Minor........bits......and pieces......

Postby simonbuk » Wed 29.03.2017, 00:06

No they came out easily but then the front end was painted before I had it so had probably been taken off before.
Black S2 No.357
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Re: Project Black Minor........bits......and pieces......

Postby Rambo » Wed 29.03.2017, 01:52

Although it's preferable to fit an Everest chip after you've gone down the route of the Hi Spec/PNM upgrade, or whatever, it is by no means essential, providing that your OEM brakes are fully sorted front and rear

I ran round with an Everest chip in Rambo for over 10 years with the stock system but the brakes were properly maintained and checked a couple of times a year :burnout:
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Re: Project Black Minor........bits......and pieces......

Postby Saltire » Wed 29.03.2017, 07:33

simonbuk wrote:No they came out easily but then the front end was painted before I had it so had probably been taken off before.


Thanks; I don't think mine's ever been off, so here I go into the garage with the Plus-Gas. I may be some time . . .
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Re: Project Black Minor........bits......and pieces......

Postby simonbuk » Wed 29.03.2017, 10:39

Rambo wrote:Although it's preferable to fit an Everest chip after you've gone down the route of the Hi Spec/PNM upgrade, or whatever, it is by no means essential, providing that your OEM brakes are fully sorted front and rear

I ran round with an Everest chip in Rambo for over 10 years with the stock system but the brakes were properly maintained and checked a couple of times a year :burnout:


Oh why did you tell me that ??!! :burnout:
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Aqua Blue S2 No.385
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Re: Project Black Minor........bits......and pieces......

Postby simonbuk » Tue 01.08.2017, 00:10

Well after the latest purchase a seat upgrade has occured. Think they look good and are very comfortable.
Attachments
IMG_20170731_194326314__1501542327_92.40.249.38.jpg
IMG_20170731_194326314__1501542327_92.40.249.38.jpg (15.9 KiB) Viewed 11709 times
IMG_20170731_194302881__1501542380_92.40.249.38.jpg
IMG_20170731_194302881__1501542380_92.40.249.38.jpg (16.72 KiB) Viewed 11709 times
Black S2 No.357
Aqua Blue S2 No.385
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Re: Project Black Minor........bits......and pieces......

Postby simonbuk » Tue 01.08.2017, 00:14

These will be going on shortly -
Attachments
IMG_20170730_110403830__1501542747_92.40.249.38.jpg
Black S2 No.357
Aqua Blue S2 No.385
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Re: Project Black Minor........bits......and pieces......

Postby Rambo » Wed 02.08.2017, 07:59

simonbuk wrote:Well after the latest purchase a seat upgrade has occured. Think they look good and are very comfortable.


Don't forget to put in the door cards and the instrument pinnacle cover for the full effect :shock:
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Re: Project Black Minor........bits......and pieces......

Postby simonbuk » Wed 02.08.2017, 08:39

Errmm..........no !!

I just don't think I could handle looking over a sea of GREEN all the time !!

I am thinking of the door cards though and maybe dying the yellow bits black or just the green bits black ?
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Re: Project Black Minor........bits......and pieces......

Postby clemo » Wed 02.08.2017, 10:14

I very much toyed with the idea of buying kermit to strip the good bits .. And yes getting rid of the yellow on the door cards was the way i would have/would go .
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Re: Project Black Minor........bits......and pieces......

Postby Rambo » Wed 02.08.2017, 20:09

simonbuk wrote:Errmm..........no !!

I just don't think I could handle looking over a sea of GREEN all the time !!

I am thinking of the door cards though and maybe dying the yellow bits black or just the green bits black ?


I think they'd look good on a BRG M100 but not sure on black :roll: :roll: :roll:

Quality looks undeniably good though ;-)
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Re: Project Black Minor........bits......and pieces......

Postby clemo » Thu 03.08.2017, 09:17

Not sure if your records showed it , but i seem to remember that Sy , Stevie and the guy with my old Red S2 ( name cant remember ) all got their seats done at Hethal . The only difference was the Emblem . all round 2004.

download/file.php?id=23466&mode=view
Jim Clark S2 - 1/12. The one with the Yellow spoke wheels . No 613 on dash (pushed in to factory in wrong order 615 on tub)
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Re: Project Black Minor........bits......and pieces......

Postby lotusflasherman » Thu 03.08.2017, 11:43

clemo wrote:Not sure if your records showed it , but i seem to remember that Sy , Stevie and the guy with my old Red S2 ( name cant remember ) all got their seats done at Hethal . The only difference was the Emblem . all round 2004.

download/file.php?id=23466&mode=view


Where t' f' is Hethal ?? :lol:
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Re: Project Black Minor........bits......and pieces......

Postby Fredjohn » Thu 03.08.2017, 12:03

lotusflasherman wrote:
clemo wrote:Not sure if your records showed it , but i seem to remember that Sy , Stevie and the guy with my old Red S2 ( name cant remember ) all got their seats done at Hethal . The only difference was the Emblem . all round 2004.

download/file.php?id=23466&mode=view


Where t' f' is Hethal ?? :lol:


Daft question really......it's where the Alan comes from :lol: :lol: :lol: :lol: :lol: :lol:
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Re: Project Black Minor........bits......and pieces......

Postby simonbuk » Thu 03.08.2017, 12:24

clemo wrote:Not sure if your records showed it , but i seem to remember that Sy , Stevie and the guy with my old Red S2 ( name cant remember ) all got their seats done at Hethal . The only difference was the Emblem . all round 2004.

http://forum.lotuselancentral.com/downl ... &mode=view


No,no,no,no, NO !!

More yellow ! My eyes, my eyes ! :smt103 :smt101
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Aqua Blue S2 No.385
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Re: Project Black Minor........bits......and pieces......

Postby simonbuk » Sun 10.09.2017, 13:26

Well I started with Jamie's amazing header seals. Very impressive, look factory finish.

A pillar seals came out easily, 2 minutes each side, nice and clean.

IMG_20170910_122013820__1505043815_2.221.106.53.jpg


Old header seal wasn't too bad either, just had to get a bit of the old stuff out that was stuck in. Of course one screw has managed to resist removal - ONE screw !! Why is it always this way ??!!

IMG_20170910_122004155__1505043734_2.221.106.53.jpg


Anyway, pretty much ready for the new header seal to be fitted, just waiting for a delivery of butyl.

The new HiSpecs have been fitted and a set of S2 alloy wheels that I purchased from EBay a while ago also fitted.

IMG_20170910_122501004__1505043893_2.221.106.53.jpg


Also had new front springs fitted after I noticed how easy it was to ground out over speed bumps at very slow speeds, height was about 3 cms lower at the front.
Black S2 No.357
Aqua Blue S2 No.385
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Re: Project Black Minor........bits......and pieces......

Postby Rambo » Mon 11.09.2017, 03:13

Looks like you're putting Jamie's all in one header/A post seal on Kermit rather than your black one ??

Thought you'd be better putting it on your keeper rather than the seller :shock:
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Re: Project Black Minor........bits......and pieces......

Postby simonbuk » Mon 11.09.2017, 06:46

No, Jamie's 'all-in-onesies' is going on my keeper.
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