Winter Project

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Winter Project

Postby texas2201 » Tue 07.11.2023, 17:35

Big project for the winter....!!! plus lower wishbone on drivers side. Adjust the handbrake. replace front brake pads
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Re: Winter Project

Postby Tuga2112 » Tue 07.11.2023, 17:47

i recall someone asking about these not long ago either here or one of the many FB groups.

i done welding on the rear outriggers twice now, and front jaking points 3 times so far. should have a few pictures that can be used.

i wish you best of luck. that looks worse than anything i ever done on a Elan. and not to far from my Celica work.
the rear jacking point will probably be the hardest task... unless you have the previlege of using a rotisserie
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Re: Winter Project

Postby texas2201 » Tue 07.11.2023, 18:18

Tuga2112 wrote:i recall someone asking about these not long ago either here or one of the many FB groups.

i done welding on the rear outriggers twice now, and front jaking points 3 times so far. should have a few pictures that can be used.

i wish you best of luck. that looks worse than anything i ever done on a Elan. and not to far from my Celica work.
the rear jacking point will probably be the hardest task... unless you have the previlege of using a rotisserie


The pictures make it look worse - the front driver and jacking point is the worst

The others can be done by cutting out some metal and welding in plates

Ive watched your videos - they are very helpful
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Re: Winter Project

Postby dapinky » Tue 07.11.2023, 19:27

I'm going completely the opposite way to Joao - I think the pictures suggest it isn't too bad at all!

Rear are always more difficult than front, but your rear pic seems to show minimal corrosion, and all accessible from the inside of the car, so ne need to operate through the wheel arch with re-fibre glassing involved.

Hard to tell from the pics, but the actual jacking points look solid, so may be re-usable... or at least, a bit of localised repair work will be enough. Don't look like they're completely scrap and too far gone for use even as a template.

I've fixed far worse (Nicks didn't have enough to use as a template one side, so I had to mirror the other side, which also needed new metal.)

All metal is 1.6mm mild steel, so easy enough to work with (cutting, folding and welding), although I have used 2mm for the jacking points before now, it is a bit overkill.
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Re: Winter Project

Postby Tuga2112 » Tue 07.11.2023, 23:29

this is a post on imgur with all the pictures i took when doing this repair on the Red car.

there's 83 pictures. many of them are very similar where theres a small amount of progress between them.

I Originally wanted to make them into a timelapse but it was becoming too time consuming to document.
its possible to embed them inot the forum. however copying 83 links is just not worth my time
https://imgur.com/a/r7iPVMz
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Re: Winter Project

Postby texas2201 » Wed 08.11.2023, 10:27

dapinky wrote:I'm going completely the opposite way to Joao - I think the pictures suggest it isn't too bad at all!

Rear are always more difficult than front, but your rear pic seems to show minimal corrosion, and all accessible from the inside of the car, so ne need to operate through the wheel arch with re-fibre glassing involved.

Hard to tell from the pics, but the actual jacking points look solid, so may be re-usable... or at least, a bit of localised repair work will be enough. Don't look like they're completely scrap and too far gone for use even as a template.

I've fixed far worse (Nicks didn't have enough to use as a template one side, so I had to mirror the other side, which also needed new metal.)

All metal is 1.6mm mild steel, so easy enough to work with (cutting, folding and welding), although I have used 2mm for the jacking points before now, it is a bit overkill.


the drivers jacking point is shot - the others are OK - There is minimal damage in the rears and it is an easy fix in the passenger footwell

I have had a welder come round and he says he can do it .... not got a price yet and I might have to trailer it to his place.
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Re: Winter Project

Postby texas2201 » Wed 08.11.2023, 10:30

Tuga2112 wrote:this is a post on imgur with all the pictures i took when doing this repair on the Red car.

there's 83 pictures. many of them are very similar where theres a small amount of progress between them.

I Originally wanted to make them into a timelapse but it was becoming too time consuming to document.
its possible to embed them inot the forum. however copying 83 links is just not worth my time
https://imgur.com/a/r7iPVMz


Thanks for these I will show them to the welder. I will need to cut away some of the fiberglass as there is some top metal to be replaced just under the bonnet release
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Re: Winter Project

Postby texas2201 » Wed 08.11.2023, 10:32

I don't know why the pictures are so dark? the ones on my laptop are not?
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Re: Winter Project

Postby texas2201 » Wed 08.11.2023, 10:34

try loading one of them again to see if it loads better
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Re: Winter Project

Postby texas2201 » Wed 08.11.2023, 10:35

texas2201 wrote:try loading one of them again to see if it loads better


nope - any suggestions?
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Re: Winter Project

Postby chrism » Wed 08.11.2023, 12:09

All your pics are absolutely fine my end... :D So are Tuga's
Loadsa luck - show us some more pics when it's done.
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