by Jeemy » Tue 25.06.2013, 18:15
B,
I honestly think you can do a good job on this. Use youtube to have a look at the technique for vinyl repair/replacement - the 3M vinyl under heat will change from a standard vinyl consistency to almost a clingfilm-like one - it gets very floppy and will "waver in the wind" - your job is then to have good tools to push it down and out and around; small rollers for wallpaper edging (also good for testing drive belt noise), plastic cards and pusher tools, spatulas, golf or squash balls for corners, that kind of thing.
The problem is going to be matching the vinyl colour. My interior (and I am going to replace it so I might not be averse to swapping panels and covering yours in my leather, you take mine as-is, but it might not match) is a bluey-black - sun aging and dye differences over the years are key here.
I have bought 2, but never used either, 3M Vinyl Repair kits - these are a kit with an amount of various dyes, and various patterns. For presumably chemical reasons, they are not easily available in the UK - they are only $20 each but Autogeek.net whom I got mine from are a minimum $100 spend for UK delivery and the charges aren't easy to bear.
With these you can technically dye/wash the vinyl and cure the black with some brown, blue, grey etc to bring it into line and even heat and then press the leathergrain pattern into it with various sizes of grain template.
But really, its at the top of your eyeline, the sun is pushing past it and it depends how much of a perfectionist you are - I work as hard as I can on things until they become too much to bear and then live with the fact its the best I can do - I'd say even if it doesn't match, if you can get the technique down, as long as the panel itself is consistent, the overall effect will be good to the eye.
With regard to strength I am not sure how much strength you require here…..the hood clips locate into metal and I haven't researched this area thoroughly although as noted above, I really need to; but I can't believe they locate into the header panel only. I would guess the metal reciving plates locate into the usual Elan captive nuts secured by fibreglass, across the header rail of the windscreen which has to be strong enough to protect you from dying when you flip the car….... I cannot stress enough how super-easy fibreglass is to work with, and re-do if you make a mistake. East Coast fibreglass do an all-in-one repair kit with measuring cups, glass compound, hardener, matting, wooden stirrers, and instructions which you'll find either on ebay under car repairs or on windsurf/surf board repair sites. Thats what I've got and with a pack of 10 5ml syringes from the local chemist and a pack of 100 30ml measuring cups from Amazon, it will last a lifetime off 1l of fibreglass main material.
It might take 2-4 sheets of vinyl before you get the technique down pat, but its a lot easier than the centre cover I did and although I STILL made a bit of a botch of it, it looks great as part of the whole.
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